China Best Sales Rigid Coupling Grc-20X32 Bellows Clamping Coupling

Product Description

GRC Aluminum alloy bellows clamping coupling

Description of GRC Aluminum alloy bellows clamping coupling
>The material is aluminum alloy, and the middle bellows is made of stainless steel with excellent corrosion resistance
>Laser welding is used between bellows and shaft sleeve, with zero rotation clearance, suitable for CHINAMFG and reverse rotation
>Bellows structure can effectively compensate radial, angular and axial deviation
>Designed for servo motor stepper motor
>Fastening method of clamping screw
 

Dimensions of GRC Aluminum alloy bellows clamping coupling

model parameter common bore diameter d1,d2 ΦD L L1 L2 L3 N F M tightening screw torque
(N.M)
GRC-16×27 4,5,6,6.35,7,8 16 27 7.5 2 8 13.5 3 M2.5 1
GRC-20×32 5,6,6.35,7,8,9,9.525,10 20 32 7.2 2.8 12 18 3.5 M3 1.5
GRC-22.5×34 5,6,6.35,7,8,9,9.525,10,11,12 22.5 34 8.05 2.8 12.3 20.2 4.5 M3 1.5
GRC-25×37 6,6.35,7,8,9,9,9.525,10,12 25 37 9.5 3 12 20.2 4.5 M3 1.5
GRC-32×42 8,9,9.525,10,11,12,12.7,14,15 32 42 8 4 18 27.2 5.5 M4 2.5
GRC-40×55 8,9,9.525,10,11,12,12.7,14,15,16,17,18,19,20 40 55 11.5 6 20 34.5 6.5 M5 7
GRC-55×72 10,11,12,12.7,14,15,16,17,18,19,20,22,24,25 55 72 16.5 6 27 51.9 10 M6 12
GRC-65×81 10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32,35,38 65 81 19.5 7 28 60.5 10.5 M6 12

model parameter Rated torque
(N.M)*
allowable eccentricity
(mm)*
allowable deflection angle
(°)*
allowable axial deviation
(mm)*
maximum speed
rpm
static torsional stiffness
(N.M/rad)
moment of inertia
(Kg.M2)
Material of shaft sleeve surface treatment weight
(g)
GRC-16×27 0.8 0.1 1.5 + 0.4 -1.2 9400 150 8.0×10-7 High strength aluminum alloy Anodizing treatment 8
GRC-20×32 1.5 0.15 2 + 0.6 -1.8 7600 220 2.2×10-6 13
GRC-22.5×34 1.8 0.15 2 + 0.6 -1.8 6000 300 6.5×10-6 22
GRC-25×37 2.0 0.15 2 + 0.8 -1.8 6100 330 6.9×10-6 30
GRC-32×42 2.5 0.2 2 + 0.8 -2.5 4700 490 2.1×10-5 53
GRC-40×55 6.4 0.2 2 + 0.8 -2.5 4200 530 2.3×10-5 97
GRC-55×72 12 0.2 2 + 0.8 -2.5 3900 860 3.7×10-5 200
GRC-65×81 18 0.2 2 + 0.7 -2.5 3500 900 3.6×10-5 380

 

 

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rigid coupling

Can Rigid Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?

Yes, rigid couplings can be used in both horizontal and vertical shaft arrangements. Rigid couplings are designed to provide a solid, non-flexible connection between two shafts, making them suitable for various types of shaft orientations.

Horizontal Shaft Arrangements: In horizontal shaft arrangements, the two shafts are positioned parallel to the ground or at a slight incline. Rigid couplings are commonly used in horizontal setups as they efficiently transmit torque and maintain precise alignment between the shafts. The horizontal orientation allows gravity to aid in keeping the coupling elements securely in place.

Vertical Shaft Arrangements: In vertical shaft arrangements, the two shafts are positioned vertically, with one shaft above the other. This type of setup is often found in applications such as pumps, compressors, and some gearboxes. Rigid couplings can also be used in vertical shaft arrangements, but additional considerations must be taken into account:

  • Keyless Design: To accommodate the vertical orientation, some rigid couplings have a keyless design. Traditional keyed couplings may experience issues with keyway shear due to the force of gravity on the key, especially in overhung load situations.
  • Set Screw Tightening: When installing rigid couplings in vertical shaft arrangements, set screws must be tightened securely to prevent any axial movement during operation. Locking compound can also be used to provide additional security.
  • Thrust Load Considerations: Vertical shaft arrangements may generate thrust loads due to the weight of the equipment and components. Rigid couplings should be chosen or designed to handle these thrust loads to prevent axial displacement of the shafts.

It’s essential to select a rigid coupling that is suitable for the specific shaft orientation and operating conditions. Proper installation and alignment are critical for both horizontal and vertical shaft arrangements to ensure the rigid coupling’s optimal performance and reliability.

rigid coupling

Impact of Rigid Coupling on the Overall Reliability of Connected Equipment

A rigid coupling plays a crucial role in enhancing the overall reliability of connected equipment in mechanical systems. Here’s how it positively impacts reliability:

1. Power Transmission Efficiency: Rigid couplings provide a direct and efficient connection between the shafts of the connected equipment. With no flexible elements, there is minimal power loss, ensuring efficient power transmission from one shaft to another.

2. Elimination of Backlash: Rigid couplings have zero backlash, which is crucial in precision applications. Backlash, which is the play or clearance between connected components, can cause inaccuracies in motion control systems. With a rigid coupling, any movement is directly transferred, maintaining precise positioning.

3. Zero-Maintenance Option: Some rigid couplings are designed to be maintenance-free. They do not require lubrication or periodic adjustments, reducing downtime and ensuring continuous operation.

4. High Torque Transmission: Rigid couplings can handle high torque loads, making them suitable for heavy-duty applications. Their robust construction ensures reliable torque transmission without failure or slippage.

5. Resistant to Misalignment: While rigid couplings offer no flexibility, they are excellent at handling axial misalignment and angular misalignment, provided it falls within their design limits. This ability to tolerate some misalignment enhances reliability and reduces the risk of component damage.

6. Vibration Damping: The stiffness of rigid couplings aids in damping vibrations generated during operation. By minimizing vibrations, the coupling helps protect connected equipment from excessive stress and fatigue failure.

7. Increased System Stiffness: Rigid couplings contribute to the overall stiffness of the mechanical system. This stiffness improves the dynamic response of the system and reduces the likelihood of resonance, leading to more reliable operation.

8. Simple and Compact Design: Rigid couplings have a straightforward and compact design, which reduces the chances of component failure or wear. Their simplicity makes them easy to install and maintain, further enhancing system reliability.

9. Suitable for High-Speed Applications: Rigid couplings are well-suited for high-speed applications due to their ability to maintain accurate shaft alignment and transmit torque efficiently.

10. Compatibility with Various Industries: Rigid couplings find applications in a wide range of industries, including automotive, aerospace, manufacturing, and more. Their versatility and reliability make them a popular choice in demanding industrial environments.

Overall, the use of a properly selected and installed rigid coupling enhances the reliability of connected equipment by providing a robust and efficient connection between shafts. It ensures precise power transmission, reduced maintenance requirements, and improved system performance, leading to increased overall reliability and uptime of the mechanical system.

rigid coupling

Limitations and Disadvantages of Using Rigid Couplings:

Rigid couplings offer several advantages in providing a strong and direct connection between shafts, but they also have certain limitations and disadvantages that should be considered in certain applications:

  • No Misalignment Compensation: Rigid couplings are designed to provide a fixed connection with no allowance for misalignment between shafts. As a result, any misalignment, even if slight, can lead to increased stress on connected components and cause premature wear or failure.
  • Transmit Shock and Vibration: Rigid couplings do not have any damping or vibration-absorbing properties, which means they can transmit shock and vibration directly from one shaft to another. In high-speed or heavy-duty applications, this can lead to increased wear on bearings and other components.
  • No Torque Compensation: Unlike flexible couplings, rigid couplings cannot compensate for torque fluctuations or angular displacement between shafts. This lack of flexibility may not be suitable for systems with varying loads or torque requirements.
  • Higher Stress Concentration: Rigid couplings can create higher stress concentration at the points of connection due to their inflexibility. This can be a concern in applications with high torque or when using materials with lower fatigue strength.
  • More Challenging Installation: Rigid couplings require precise alignment during installation, which can be more challenging and time-consuming compared to flexible couplings that can tolerate some misalignment.
  • Increased Wear: The absence of misalignment compensation and vibration absorption can lead to increased wear on connected components, such as bearings, shafts, and seals.
  • Not Suitable for High Misalignment: While some rigid couplings have limited ability to accommodate minor misalignment, they are not suitable for applications with significant misalignment, which could lead to premature failure.

Despite these limitations, rigid couplings are still widely used in many applications where precise alignment and a strong, permanent connection are required. However, in systems with significant misalignment, vibration, or shock loads, flexible couplings may be a more suitable choice to protect the connected components and improve overall system performance and longevity.

China Best Sales Rigid Coupling Grc-20X32 Bellows Clamping Coupling  China Best Sales Rigid Coupling Grc-20X32 Bellows Clamping Coupling
editor by CX 2024-05-09


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