China best Grooved Rigid Coupling Used in Fire Protection FM / UL Listed Epoxy Painting

Product Description

Features:
Code:XGQT01
Size: 1”-12”(DN25-DN300)
Material: Ductile iron ASTM A536, 65-45-12
Dimension: ISO6182,AWWA C606,GB 5135.11
Connection:ASME B36.10,ASTM A53-A53M,ISO 4200
Thread: If have ISO 7-1,BS 21,BSPT, NPT,ASME B1.20.1
Pressure Rating: 175PSI-500PSI
Surface Treatment: Red Painting,Epoxy Coating ,Hot-Dip Galvanized,Electroplated
Bolt & nut: ASTM A449/ CLASS 8.8/ ISO 898
Gasket: EPDM, Nitrile, Silicone rubber, etc.
Certificate: UL Listed / FM Approved 
Application: Fire Protection,Waterworks,HVAC,Plumbing,GAS,Irrigation,or other piping systems 

Nominal
  Size
mm/in
Pipe O.D
mm/in
Working
Pressure
PSI/MPa
Bolt Size Dimensions mm/in
No.-Size mm 0 L H
25
1”
33.7
1.327
500
3.45
2-M10x45 60
2.362
102
4.016
45
1.772
32
1 1/4”
42.4
1.669
500
3.45
2-M10x45 70
2.756
106
4.173
44
1.732
40

1 1/2”

48.3
1.900
500
3.45
2-M10x45 73
2.874
108
4.252
44
1.732
50
2”
60.3
2.375
500
3.45
2-M10x55 87
3.425
123
4.843
44
1.732
65

2 1/2”

73.0
2.875
500
3.45
2-M10x55 100
3.937
138
5.433
44
1.732
65
2 1/2”
76.1
3.000
500
3.45
2-M10x55 103
4.055
142
5.591
45
1.772
80
3”
88.9
3.500
500
3.45
2-M12x60 117
4.606
166
6.535
45
1.772
100
4”
114.3
4.500
500
3.45
2-M12x65 139
5.472
190
7.480
49
1.929
125
5”
139.7
5.500
400
2.75
2-M12x75 168
6.614
218
8.583
49
1.929
150
6”
165.1
6.500
400
2.75
2-M12x75 193
7.598
241
9.488
49
1.929
150
6”
168.3
6.625
400
2.75
2-M12x75 198.5
7.815
249
9.803
50
1.969
200
8”
219.1
8.625
300
2.07
2-M16x85 253
9.961
320
12.598
59
2.323
  250
  10”
273
10.748
300
2.07
2-M22x130 335
13.189
426
16.772
68
2.677
  300
  12”
323.9
12.752
300
2.07
2-M22x130 380
14.96
470
18.504
65
2.559

Grooved fittings are a new type of steel pipe connection fittings, also called clamp connections, which have many advantages. The design specification for automatic sprinkler system proposes that the connection of system pipes should adopt grooved connectors or threaded, flanged connections; pipes with a diameter equal to or greater than 100mm in the system should use flanges or grooved connectors in sections connect.

Grooved fittings include 2 broad categories of products:The pipe fittings that play the role of connection and sealing include rigid joints, flexible joints, mechanical tees and grooved flanges; The pipe fittings that play the role of connection transition include elbows, tees, crosses, reducers, blind plates, etc.

The grooved connection pipe fittings used for connection and sealing are mainly composed of 3 parts: sealing rubber ring, clamp and locking bolt. The rubber sealing ring on the inner layer is placed on the outside of the pipe to be connected, and matches the pre-rolled groove, then buckle the clamp on the outside of the rubber ring, and then fasten it with 2 bolts. Due to the unique sealable structural design of the rubber sealing ring and the hoop, the grooved joint has good sealing performance, and the sealing performance is enhanced correspondingly with the increase of the fluid pressure in the pipe.
Quality Control:

Advanced equipment guarantee the production of high quality products.
Advantages of DISA moulding line:1. High quality precise casting less scrap and lower finishing costs. 2.High Production Efficiency(1)Fast production: 350 moulds per hour, pattern changing time cut down to 2-3 minutes
(2).higher profitability over a longer service life. 3. Safety and Environmental Friendly safe, easy and clean operation (CE and ISO 14001 compliant)
High-precision, hydraulicly driven mould transport,no shifting, distortion, ordisplacement of moulds.
The advantage of the sand supply system:The sand supply system is from the best class sand processing equipment manufacturers of China, with straight structure, easier maintenance, environmently friendly, high degree of automation, high safety factor, good parameters of sand stability.

Fluid Tech is honored as the National enterprise technical center and is capable and qualified to conduct full series of tests and inspections including chemical checking, etc. Inspection facilities include:spectrometer, carbon sulfur analyzer, metallurgical microscope, tensile strength testing equipment, pressure testing equipment, adhesive force testing equipment, CMM, hardness tester, etc.From incoming inspection to finished product, quality is checked a
nd monitored in the whole process. Each step of the manufacturing process is carefully documented, regularly reviewed for revision control and updatin
g standard. Quality procedures are constantly monitored and updated to assure that only the highestand most consistent quality products are supplied to our valued customers.

FAQ

1. What is the minimum quantity of the order? 
Answer: The purchase volume of mixed products is 4 tons

2. How long is the delivery time of the order?
Answer: The delivery time for general orders is about 30 days. If the order is urgent and we have stock, around 7 days.

3. What payment methods do you accept?
Answer: We accept payment terms such as TT, L/C, DP, Western Union, Paypal, etc.

4. Where is your departure port of shipment? Is it possible to deliver to the designated warehouse?
Answer: The port of departure of our goods is generally ZheJiang Port or HangZhou Port. We can transport the goods to designated warehouses, such as HangZhou, HangZhou, etc.

5. What certificates do your products have?
Answer: Our products have FM/UL certificates, and we cooperate with third-party quality inspection certification before the factory, such as SGS,TUV

6.What are the series of your products?
Answer: Our products are divided into heavy series, medium series and light series according to different markets and standards. In order to buy more competitive products for you, please communicate your purchasing needs with the salesperson.

7. Do product packaging cartons and labels support customization?
Answer: Packaging cartons and labels can be customized according to customer requirements.

8.Does the purchased product support customization?
Answer: The product supports customization, but there are purchase quantity requirements and mold costs. For details, please consult the salesperson.

9.What are the packaging methods of the product?
Answer: The packaging of the product includes carton packaging, pallet packaging, wooden box packaging, and woven bag packaging.

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rigid coupling

What Are the Maintenance Requirements for Rigid Couplings?

Rigid couplings are known for their simplicity and low maintenance requirements. Since they do not have moving parts or flexible elements, there are minimal wear and tear issues. However, some maintenance considerations for rigid couplings include:

1. Regular Inspection: It is essential to perform periodic inspections of the rigid couplings to check for any signs of wear, damage, or misalignment. Regular inspections can help identify potential issues early and prevent further problems.

2. Shaft Alignment: Proper shaft alignment is critical for rigid couplings. During installation or whenever maintenance work is performed on the connected machinery, the shaft alignment must be checked and adjusted if necessary. Misalignment can lead to premature coupling failure and cause additional stress on connected equipment.

3. Lubrication: Most rigid couplings do not require lubrication since they have no moving parts. However, some special designs or large-sized couplings may have set screws or other fasteners that require lubrication. It is essential to follow the manufacturer’s guidelines regarding lubrication, if applicable.

4. Corrosion Protection: In corrosive environments, protecting the rigid couplings from corrosion is crucial. This can be achieved through the use of corrosion-resistant materials or coatings.

5. Periodic Re-tightening: If the rigid coupling uses set screws or other fasteners, periodic re-tightening may be necessary to maintain the integrity of the connection. This is particularly important in applications with high vibrations or heavy loads.

6. Temperature Considerations: Rigid couplings may experience thermal expansion or contraction, especially in high-temperature environments. It is essential to consider the thermal expansion characteristics of the coupling material and the connected shafts to ensure proper functioning under varying temperatures.

7. Professional Maintenance: In complex systems or critical applications, it is advisable to seek professional maintenance and alignment services. Expert technicians can ensure proper installation, alignment, and maintenance of rigid couplings, reducing the risk of unexpected failures.

Overall, rigid couplings are designed for reliability and longevity, and proper maintenance practices can further enhance their performance and lifespan. Regular inspections and alignment checks are vital for identifying and addressing potential issues before they escalate into costly problems.

rigid coupling

Impact of Rigid Coupling on the Overall Reliability of Connected Equipment

A rigid coupling plays a crucial role in enhancing the overall reliability of connected equipment in mechanical systems. Here’s how it positively impacts reliability:

1. Power Transmission Efficiency: Rigid couplings provide a direct and efficient connection between the shafts of the connected equipment. With no flexible elements, there is minimal power loss, ensuring efficient power transmission from one shaft to another.

2. Elimination of Backlash: Rigid couplings have zero backlash, which is crucial in precision applications. Backlash, which is the play or clearance between connected components, can cause inaccuracies in motion control systems. With a rigid coupling, any movement is directly transferred, maintaining precise positioning.

3. Zero-Maintenance Option: Some rigid couplings are designed to be maintenance-free. They do not require lubrication or periodic adjustments, reducing downtime and ensuring continuous operation.

4. High Torque Transmission: Rigid couplings can handle high torque loads, making them suitable for heavy-duty applications. Their robust construction ensures reliable torque transmission without failure or slippage.

5. Resistant to Misalignment: While rigid couplings offer no flexibility, they are excellent at handling axial misalignment and angular misalignment, provided it falls within their design limits. This ability to tolerate some misalignment enhances reliability and reduces the risk of component damage.

6. Vibration Damping: The stiffness of rigid couplings aids in damping vibrations generated during operation. By minimizing vibrations, the coupling helps protect connected equipment from excessive stress and fatigue failure.

7. Increased System Stiffness: Rigid couplings contribute to the overall stiffness of the mechanical system. This stiffness improves the dynamic response of the system and reduces the likelihood of resonance, leading to more reliable operation.

8. Simple and Compact Design: Rigid couplings have a straightforward and compact design, which reduces the chances of component failure or wear. Their simplicity makes them easy to install and maintain, further enhancing system reliability.

9. Suitable for High-Speed Applications: Rigid couplings are well-suited for high-speed applications due to their ability to maintain accurate shaft alignment and transmit torque efficiently.

10. Compatibility with Various Industries: Rigid couplings find applications in a wide range of industries, including automotive, aerospace, manufacturing, and more. Their versatility and reliability make them a popular choice in demanding industrial environments.

Overall, the use of a properly selected and installed rigid coupling enhances the reliability of connected equipment by providing a robust and efficient connection between shafts. It ensures precise power transmission, reduced maintenance requirements, and improved system performance, leading to increased overall reliability and uptime of the mechanical system.

rigid coupling

Limitations and Disadvantages of Using Rigid Couplings:

Rigid couplings offer several advantages in providing a strong and direct connection between shafts, but they also have certain limitations and disadvantages that should be considered in certain applications:

  • No Misalignment Compensation: Rigid couplings are designed to provide a fixed connection with no allowance for misalignment between shafts. As a result, any misalignment, even if slight, can lead to increased stress on connected components and cause premature wear or failure.
  • Transmit Shock and Vibration: Rigid couplings do not have any damping or vibration-absorbing properties, which means they can transmit shock and vibration directly from one shaft to another. In high-speed or heavy-duty applications, this can lead to increased wear on bearings and other components.
  • No Torque Compensation: Unlike flexible couplings, rigid couplings cannot compensate for torque fluctuations or angular displacement between shafts. This lack of flexibility may not be suitable for systems with varying loads or torque requirements.
  • Higher Stress Concentration: Rigid couplings can create higher stress concentration at the points of connection due to their inflexibility. This can be a concern in applications with high torque or when using materials with lower fatigue strength.
  • More Challenging Installation: Rigid couplings require precise alignment during installation, which can be more challenging and time-consuming compared to flexible couplings that can tolerate some misalignment.
  • Increased Wear: The absence of misalignment compensation and vibration absorption can lead to increased wear on connected components, such as bearings, shafts, and seals.
  • Not Suitable for High Misalignment: While some rigid couplings have limited ability to accommodate minor misalignment, they are not suitable for applications with significant misalignment, which could lead to premature failure.

Despite these limitations, rigid couplings are still widely used in many applications where precise alignment and a strong, permanent connection are required. However, in systems with significant misalignment, vibration, or shock loads, flexible couplings may be a more suitable choice to protect the connected components and improve overall system performance and longevity.

China best Grooved Rigid Coupling Used in Fire Protection FM / UL Listed Epoxy Painting  China best Grooved Rigid Coupling Used in Fire Protection FM / UL Listed Epoxy Painting
editor by CX 2024-05-13


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