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China factory 6022 Rigid Chain Couplings for Wet Working Environment Machines Connection

Product Description

  

Company Profile

  HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
   Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 

 

Product Description

  

 

 

Standard or Nonstandard Standard   Application  Maqchinery 
Hardness Hardened Tooth Surface   Material C45
Specification Various Sprockets   Pitch(PCD) 12.7
Toothed Portion Shape Spur Gear   Roller(DR) 8.51
HS Code  84839000   Production Capacity  100000 Pcs/Year

 

Detailed Photos

 

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

rigid coupling

Are There Any Safety Considerations When Using Rigid Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using rigid couplings in rotating machinery. While rigid couplings offer various advantages, their use in certain applications requires careful attention to safety measures to prevent accidents and equipment damage. Here are some important safety considerations:

Secure Installation: Proper installation of rigid couplings is crucial to ensure safety. The coupling must be securely mounted and aligned with the shafts to prevent any slippage or disengagement during operation. Use of appropriate mounting hardware, such as high-strength bolts, is essential to maintain the coupling’s integrity under high-speed and high-torque conditions.

Shaft Alignment: Accurate shaft alignment is necessary to avoid excessive forces and stress on the connected machinery. Misaligned shafts can lead to uneven loading and increased wear on bearings and other components. Regularly inspect and maintain the shaft alignment to prevent premature failures.

Preventing Over-Torquing: Applying excessive torque during the installation of rigid couplings can lead to equipment damage and compromise safety. Follow the manufacturer’s torque specifications and use torque-limiting tools to prevent over-torquing and potential failures.

Protective Guards: In some applications, rotating machinery with rigid couplings may pose a safety hazard to personnel working nearby. Install appropriate protective guards and covers to prevent accidental contact with rotating shafts, minimizing the risk of injury.

Regular Maintenance: Implement a routine maintenance schedule to inspect the rigid couplings and associated equipment. Check for signs of wear, fatigue, or cracks. Address any issues promptly to avoid potential catastrophic failures.

Operational Speed Limits: Be aware of the operational speed limits specified by the manufacturer for the rigid couplings. Exceeding these limits can result in significant stress and fatigue on the coupling, leading to failure.

Appropriate Coupling Selection: Choose the appropriate type and size of rigid coupling for the specific application. Using an undersized coupling can lead to excessive loads and potential failure, while an oversized coupling may not efficiently transmit torque.

Temperature Considerations: Rigid couplings can experience temperature variations during operation. Ensure that the material and design of the coupling are suitable for the anticipated temperature range of the application to maintain safety and performance.

Training and Awareness: Provide proper training to personnel working with rotating machinery equipped with rigid couplings. Ensure they are aware of safety procedures and potential hazards associated with the equipment.

Adhering to these safety considerations will help ensure the safe and reliable operation of rotating machinery equipped with rigid couplings. Regular maintenance, correct installation, and diligent attention to safety guidelines will minimize risks and contribute to a safe working environment.

rigid coupling

Impact of Rigid Coupling on the Overall Reliability of Connected Equipment

A rigid coupling plays a crucial role in enhancing the overall reliability of connected equipment in mechanical systems. Here’s how it positively impacts reliability:

1. Power Transmission Efficiency: Rigid couplings provide a direct and efficient connection between the shafts of the connected equipment. With no flexible elements, there is minimal power loss, ensuring efficient power transmission from one shaft to another.

2. Elimination of Backlash: Rigid couplings have zero backlash, which is crucial in precision applications. Backlash, which is the play or clearance between connected components, can cause inaccuracies in motion control systems. With a rigid coupling, any movement is directly transferred, maintaining precise positioning.

3. Zero-Maintenance Option: Some rigid couplings are designed to be maintenance-free. They do not require lubrication or periodic adjustments, reducing downtime and ensuring continuous operation.

4. High Torque Transmission: Rigid couplings can handle high torque loads, making them suitable for heavy-duty applications. Their robust construction ensures reliable torque transmission without failure or slippage.

5. Resistant to Misalignment: While rigid couplings offer no flexibility, they are excellent at handling axial misalignment and angular misalignment, provided it falls within their design limits. This ability to tolerate some misalignment enhances reliability and reduces the risk of component damage.

6. Vibration Damping: The stiffness of rigid couplings aids in damping vibrations generated during operation. By minimizing vibrations, the coupling helps protect connected equipment from excessive stress and fatigue failure.

7. Increased System Stiffness: Rigid couplings contribute to the overall stiffness of the mechanical system. This stiffness improves the dynamic response of the system and reduces the likelihood of resonance, leading to more reliable operation.

8. Simple and Compact Design: Rigid couplings have a straightforward and compact design, which reduces the chances of component failure or wear. Their simplicity makes them easy to install and maintain, further enhancing system reliability.

9. Suitable for High-Speed Applications: Rigid couplings are well-suited for high-speed applications due to their ability to maintain accurate shaft alignment and transmit torque efficiently.

10. Compatibility with Various Industries: Rigid couplings find applications in a wide range of industries, including automotive, aerospace, manufacturing, and more. Their versatility and reliability make them a popular choice in demanding industrial environments.

Overall, the use of a properly selected and installed rigid coupling enhances the reliability of connected equipment by providing a robust and efficient connection between shafts. It ensures precise power transmission, reduced maintenance requirements, and improved system performance, leading to increased overall reliability and uptime of the mechanical system.

rigid coupling

Materials Used in Manufacturing Rigid Couplings:

Rigid couplings are designed to provide a strong and durable connection between two shafts, and they are commonly made from a variety of materials to suit different applications. The choice of material depends on factors such as the application’s environment, load capacity, and cost considerations. Some common materials used in manufacturing rigid couplings include:

  • 1. Steel: Steel is one of the most widely used materials for rigid couplings. It offers excellent strength, durability, and resistance to wear. Steel couplings are suitable for a wide range of applications, including industrial machinery, automotive systems, and power transmission.
  • 2. Stainless Steel: Stainless steel couplings are used in applications where corrosion resistance is crucial. They are well-suited for environments with high humidity, moisture, or exposure to chemicals. Stainless steel couplings are commonly used in food processing, pharmaceuticals, marine, and outdoor applications.
  • 3. Aluminum: Aluminum couplings are known for their lightweight and corrosion-resistant properties. They are often used in applications where weight reduction is essential, such as aerospace and automotive industries.
  • 4. Brass: Brass couplings offer good corrosion resistance and are commonly used in plumbing and water-related applications.
  • 5. Cast Iron: Cast iron couplings provide high strength and durability, making them suitable for heavy-duty industrial applications and machinery.
  • 6. Bronze: Bronze couplings are known for their excellent wear resistance and are often used in applications involving heavy loads and low speeds.
  • 7. Plastics: Some rigid couplings are made from various plastics, such as nylon or Delrin. Plastic couplings are lightweight, non-conductive, and suitable for applications where electrical insulation is required.

It’s essential to consider the specific requirements of the application, including factors like load capacity, operating environment, and cost, when choosing the appropriate material for a rigid coupling. The right material selection ensures that the coupling can withstand the forces and conditions it will encounter, resulting in a reliable and long-lasting connection between the shafts.

China factory 6022 Rigid Chain Couplings for Wet Working Environment Machines Connection  China factory 6022 Rigid Chain Couplings for Wet Working Environment Machines Connection
editor by CX 2023-10-23

Rigid Coupling

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